Take Simulation Underground

Byron Stanley, CTO, WaveSense, Inc., Somerville, U.S.A. and Ansys Advantage Staff  

While it would not seem to matter what is under the road an autonomous car is driving on, WaveSense engineers are using Ansys HFSS electromagnetic solutions to develop a system to map the underground features of roads for precise location verification in all conditions.

In the race to create the technologies that will make autonomous driving a reality, most engineers have focused on getting sensors to detect, interpret and react to objects from the road up. To solve one of the toughest challenges — keeping the vehicle in its driving lane when the painted lane markers are in poor condition or are obscured by snow, fog or rain — engineers at WaveSense are pointing their radar devices straight down. The radar positioning system is also being actively used in parking garages, on overpasses and in parking lots.

The concept was developed by researchers at MIT’s Lincoln Laboratory around 2009. GPR was first deployed on automated 9-ton military vehicles in Afghanistan in 2013, where roads are often not clearly defined, and where drifting off the standard path might prove fatal. In 2017, MIT researchers created the spinoff company WaveSense, Inc., to design GPR units suitable for passenger vehicles and trucks for the consumer market. The WaveSense team is using Ansys HFSS to optimize radar performance while reducing costs and getting the product to market faster. The company gained access to HFSS as a member of the Ansys Startup Program.

The company measures and records reflections from underground pipes, roots, rocks and soil, and constantly updates WaveSense’s database of maps.
 

Engineering and Education Challenges

As a proof-of-principle device, the first-generation GPR units for military purposes were as wide as the vehicle itself. WaveSense is now engineering the production design — with a bill of materials less than $100 — to fit into a 1-by-2-foot-by-1-inch footprint for installation underneath commercial automobiles and trucks. Because automakers are generally concerned about weight and space, WaveSense must miniaturize and optimize the radar antenna and associated electronics without sacrificing resolution or accuracy. HFSS enables them to virtually prototype various configurations of geometry parametrically and use optimization routines to help find ideal geometry that delivers acceptable performance.

Understanding radar gain patterns in various environments is another challenge. HFSS is helping the engineers understand how radar patterns are affected by the nearby mass of metal — the car or truck body — and the nature of the roadway materials and underground features being 

Simulation Below the Surface

Using HFSS, the engineers simulate various radar antenna sizes and configurations, along with the shape of the radar transmission energy and how it disperses into the environment. This is used to determine performance in a range of different physical environments and ground conditions. To date, they have run thousands of HFSS simulations using automated meshing with subwavelength features, including parameter sweeps, ground and vehicle effects studies, and infrastructure and material studies. Depending on the complexity, simulations take from hours to days on a 32-core server. Ansys engineering simulation technology has helped WaveSense develop a better understanding of optimal design parameters, materials and overall performance. It saves significant time and effort to simulate before building each revision of a design. Using simulation, WaveSense engineers are able to reach their design points in a timely manner and at a more reasonable cost than by building and testing physical prototypes.

WaveSense is mapping the highest value areas — large ride-hailing markets, major parking structures and lots, and the biggest freight routes — first.

Using Gpr in Sunny Weather

GPR will always provide significant value in bad weather, when lane markers are not visible to the cameras mounted on autonomous vehicles. But even in fair weather, the fact is that an above-ground visual camera, lidar or other sensor will eventually fail, so having an independent GPR unit is a good idea. Fusing GPR with more standard autonomous sensors leads to substantially lower overall failure rates for autonomous systems.

In any case — rain, snow, fog or shine — WaveSense continues to use Ansys HFSS to optimize ground penetrating radar technology to create maps that most of us had never thought of — maps of the underside of the roads we drive on.