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Industrial Processes and Equipment Simulation Software Solutions

Harness the Power of Industrial Automation

With insights from physics-based data, simulation is optimizing industrial workflows and empowering the fifth industrial revolution through digital transformation, the Industrial Internet of Things, and sustainability.

Drive Industrial Digital Transformation with Simulation Software

Simulation is at the forefront of the fifth industrial revolution, combining physics-based and sensor data into actionable insight and driving digital transformation and customization. Through automation, the Industrial Internet of Things, and digital twins, industrial workflows and equipment can improve operational efficiency, reliability, durability, and performance. At the same time, digital transformation drives down costs, saves energy, and minimizes waste. Ansys multiphysics simulation solutions are playing a critical role in accelerating this transformation.

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    Automation and Smart Manufacturing
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    Turbomachinery and Rotating Equipment
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    Additive Manufacturing and Materials Processing
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    Smart Infrastructure and Building Management
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    Digital Twins for Asset Life Cycle Management
Silicon to the city

Optimize Industrial Operations with Digital Solutions

Our simulation and engineering insights enable you to create a digital thread that identifies inefficiencies and visual trade-offs to reduce costs and improve collaboration.

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Ansys multiphysics simulation supports software-defined architectures, including embedded software, sensors, and other network technology that enable connectivity across cyber-physical systems, Internet of Things (IoT) applications, and digital twins. By integrating Ansys simulation into system design and development, industrial teams can increase accuracy and mitigate risks.

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Material intelligence is critical to the development of sustainable solutions. Ansys multiphysics simulation and material data selection software provide industrial teams with valuable insight to make more efficient choices, reducing energy consumption and material waste while increasing materials reuse and recyclability. 

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Ansys digital twin solutions enable you to combine insights from physics-based simulation with field observation data through sensors. This supports automation and predictive maintenance with tools like smart process control systems and equipment health monitoring devices. Predictive maintenance prevents equipment failure, delays, and related costs.

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Powered by Ansys simulation, IoT applications and digital twins can manage asset performance from early-stage systems integration through deployment and operational performance. Predictive maintenance focuses on the operation of an asset, while asset life cycle performance considers its performance throughout its entire life cycle.

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How to overcome the following challenges in the industry:

  • Sustainability and the Future of Engineering
  • Instability within the Supply Chain
  • Heavy Regulations
  • The Product Development Cycle
  • Increase in Cybersecurity Risks and Ransoms
  • The Great Resignation

Applications

Effective solutions require integrated multiphysics capabilities that span everything from rotating equipment such as pumps to turbomachinery with combustion and complex controls, hydraulics, aero-thermodynamics and rotodynamics. It requires an ability to support the production systems of the future that utilize additive manufacturing and the power of the industrial internet enabled by 5G connectivity that performs reliably in harsh environments. 

Industrial Operations Digitally Transformed

Leading industrial manufacturers choose Ansys simulation solutions to embrace digital engineering, automate workflows, reduce costs, and streamline design and development.

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“In Motor-CAD, we can also add new simulations, such as simulations that require FEA, but still maintain the knowledge we have built through our many years of experience with motor design and production within the new setup.”

 — Keld Folsach Rasmussen, Chief Engineer / Institute of Technical Physics, Grundfos Holding A/S

Like many longstanding industrial companies, water pump manufacturer Grundfos relied upon internally developed tool sets for electric machine design, which included customized code bases, legacy tools, and various third parties. By implementing Ansys electronics and optimization solutions, Grundfos streamlined their electric machine design process and accelerated development.

Transformative Simulation Software for Industrial Equipment

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Novamera Develops Groundbreaking Technology to Navigate Ore Deposits

Surgical mining technology manufacturer Novamera used Ansys electronics simulation to develop a groundbreaking guidance tool that produces real-time 3D lithological scans that map the precise topology of ore deposits.

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Infinitum Develops Sustainable Motors

Electric motor manufacturer Infinitum integrates Ansys fluids and electronics simulation to design next-generation motors that are lighter, use less energy, and produce fewer emissions than traditional iron core motors.

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ACWA Robotics Ensures Water Supply Networks

ACWA Robotics uses Ansys simulation to create robotic solutions that enable water system navigation and improve the performance of water supply networks.

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SKF Automates Bearing Selection with a New API

Bearings manufacturer SKF developed and embedded a free application programming interface (API) in Ansys simulation to simplify bearing selection with access to stiffness data on more than 10,000 bearing designations.

Explore Industrial Solutions in Action

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Optimize Complex Manufacturing Processes with Simulation

This presentation demonstrates how Ansys’ sheet metal forming software, powered by Ansys LS-DYNA® explicit and implicit solvers, accurately simulates complex manufacturing processes from sheet metal operations and welding to cutting, heat treatment, and particle-based methods.

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Discover How Simulation is Advancing Industrial Equipment and Manufacturing

Register for on-demand webinars to explore how Ansys simulation improves product design, manufacturing processes, and equipment reliability. Learn from industry leaders and experts about leveraging simulation for innovation, efficiency, and sustainability in today’s industrial landscape.

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Support Industrial Processes with CFD

Multiphase flow influences several industrial processes from minerals and metal to energy and chemicals. Learn how the Commonwealth Scientific and Industrial Research Organization (CSIRO) leverages Ansys’ computational fluid dynamics (CFD) for processing in various industries.